Calculation and design of energy chains 

Calculation and design of energy chains

Calculation and design of energy chains

The design and calculation of energy chains is a crucial step in ensuring a reliable and durable solution for moving applications. Precise planning can reduce downtime and increase operational efficiency. Below, we look at the most important aspects that should be considered when selecting and designing energy chains.

Load analysis is the first step in designing energy chains. This takes into account external influences such as temperature, humidity, dirt, and mechanical loads. The weight of the cables and hoses to be routed also plays a key role, as it has a direct impact on the stability and function of the energy chain.

To calculate the service life of an energy chain, various factors such as the bending radius, speed, acceleration, and number of cycles per operating time are analyzed. Modern calculation tools enable a precise prediction of how long the energy chain will operate reliably under the given conditions.

Static loads, such as the weight of the cables, exert a constant force on the energy chain, while dynamic loads are caused by movement. High acceleration and speeds significantly increase the dynamic load. The energy chain must be designed to withstand both types of load without compromising stability or performance.

The service life of an energy chain is determined by several factors. These include:

• Material quality: High-quality materials offer better resistance to abrasion and environmental influences.
• Bending radius: A radius that is too tight can lead to material fatigue and significantly shorten the service life.
• Operating environment: Extreme temperatures, moisture, or chemical substances can affect the service life.
• Maintenance: Regular inspections and careful maintenance help to extend the service life.

The choice of the right energy chain is closely linked to the specific requirements of the respective application and should be carefully considered. A key aspect is the load capacity, as the energy chain must be able to safely carry the weight of the cables and hoses to be guided without losing stability. Flexibility also plays a decisive role: in tight installation situations, energy chains with a small bending radius are essential for smooth movement. For demanding environments, such as those with high temperatures or heavy mechanical loads, resistant materials and robust designs are required to withstand the external conditions. In addition, energy chains with a modular design offer the advantage of being easily adapted or expanded at a later date, which is particularly useful when requirements change.

Careful calculation and design of the energy chain ensures a reliable and durable solution that is precisely tailored to the specific application. From load analysis and service life calculation to the consideration of static and dynamic loads, all steps are essential to guarantee optimal performance. The right energy chain not only maximizes operational efficiency, but also minimizes costs and downtime.

The LQ Group offers first-class energy chain solutions that are individually tailored to the requirements of your application. By working with partners in the field of raw chains, who ensure precise calculation and design, each energy chain is optimally dimensioned to guarantee maximum reliability and durability. Thanks to innovative technologies and high-quality materials, LQ Group's equipped energy chains can handle even the most demanding operating conditions. Whether high loads, tight bending radii, or challenging environments—with LQ as your expert in energy chain equipment, you get a solution that combines flexibility, durability, and modularity. Benefit from well-designed energy chain systems that not only increase your operational efficiency but also reduce long-term costs. The LQ Group is your reliable partner for future-proof energy supply in every industry!