Installation instructions for energy chains
Energy chains, also known as drag chains or cable carriers, are essential components in modern industrial applications. They protect and guide flexible cables and hoses on moving machine parts, prevent cable breaks, and reduce downtime. Correct installation is crucial to ensure maximum efficiency.
Preparation and planning
Material selection: It must be ensured that the energy chain meets the specific requirements of the application. Factors such as environmental influences, movement cycles, and the type of cables to be routed must be taken into account.
Space requirements: The space required for the energy chain is measured and sufficient space is planned for the entire movement of the chain to avoid collisions.
Tools and aids: All necessary tools and aids (such as screwdrivers, strain relief pliers, cable ties, etc.) are already available at the designated workstation. The LQ Group assembles the chains according to the assembly plans that have been created. The documents are created by us according to the customer's specifications and stored on a server.
Installation of the pipes
Prepare cables and hoses: All cables and hoses that are to be routed through the energy chain are checked to ensure they are in perfect condition.
Insert cables and hoses: The cables and hoses are inserted into the energy chain without twisting, taking care to ensure that the cables and hoses do not kink during insertion.
Securing the cables and hoses: The cables and hoses are secured to or outside the energy chain using suitable cable ties or special clamps to prevent them from slipping during operation.
Attaching the energy chain
Connection to moving parts (drive side): The energy chain is attached to the moving parts of the machine using the manufacturer's mounting points. Care is taken to ensure a stable and secure connection.
End attachment (fixed point side): The other end of the energy chain is attached to a fixed point. Ensure that the energy chain can run freely and without obstruction during movement.
Testing and commissioning
Movement test: A movement test is performed on the energy chain to ensure that it runs smoothly and without obstruction. All cables and hoses are checked to ensure that they are securely fastened and that there is no excessive tension on them.
Fine adjustment: If necessary, fine adjustments are made to ensure optimal functionality. The fastenings are checked and it is ensured that all components are securely and stably mounted.
Regular maintenance: Regular maintenance intervals are scheduled to check the energy chain and the cables it contains for wear and damage.
LQ Group – Professional installation and a reliable partner
The LQ Group is a reliable partner for the installation and maintenance of energy chains. With many years of experience and comprehensive expertise, they offer customized solutions for specific requirements. Trust the LQ Group to install your energy chains efficiently and professionally.