Optimized production processes – How packaging machines increase efficiency
Packaging machines play a crucial role in modern manufacturing by packaging products quickly and accurately. But behind every efficient packaging machine is a multitude of components that must work together seamlessly to achieve optimal performance. One such critical component is energy chains.
What are energy chains?
Energy chains, also known as energy guide chains, are flexible, movable structures that protect and guide cables, wires, and hoses in machines and systems. They enable energy, data, and media to be transported safely and reliably from one moving component to the next, even under demanding conditions.
The role of energy chains in the motion control of packaging machines
Protection of cables and wires: Packaging machines require numerous cables and wires for power supply, control, and communication. Energy chains offer reliable protection against wear, damage, and entanglement, which extends the service life of the machine and reduces downtime.
Flexibility and freedom of movement: Packaging machines often require complex movements and positioning. Energy chains enable smooth and even movement of cables and wires, even at high speeds and with complicated motion sequences.
Maintenance and servicing: The use of energy chains simplifies the maintenance and servicing of packaging machines. They allow quick and easy access to cables and wires, which reduces maintenance times and increases productivity.
Environmental aspects: Modern energy chains are often made of high-quality plastics that are durable, lightweight, and resource-efficient. Their design helps reduce energy consumption and increase efficiency, offering both economic and environmental benefits.
Reduction of downtime: By protecting and reliably guiding cables and wires, energy chains help to reduce downtime in packaging machines. They minimize the risk of malfunctions due to damage or entanglement and enable fast and efficient maintenance.
Compliance with safety standards: Energy chains play an important role in ensuring compliance with safety standards in packaging machines. They ensure that cables and wires are safe and protected, minimizing the risk of short circuits, leaks, or other safety issues.
Applications of energy chains in packaging machines
Energy chains have various applications in packaging machines and are typically used in the following locations:
Movable axes
Packaging machines often have moving axes that control various functions such as moving conveyor belts, opening and closing flaps, or moving grippers and tools. Energy chains are used to guide and protect the cables and wires that connect these moving axes to the control system and power supply.
Vertical movements
Some packaging machines involve vertical movements, for example when lifting or lowering products or packaging materials. Energy chains are used here to guide the cables and lines safely along the vertical movement paths and protect them from damage.
Rotating parts
Certain packaging machines may contain rotating parts or modules that rotate or pivot during operation. Energy chains are used to guide the cables and wires that connect these rotating parts to the control system and power supply, while also enabling continuous movement.
Automated gripping systems
Packaging machines often use automated gripping systems that handle and position products. Energy chains are used to guide the cables and lines that connect the gripper arms or grippers to the control system and power supply while they are moving.
Sensors and monitoring
Packaging machines are often equipped with a variety of sensors that monitor positions, movements, and other parameters. Energy chains are used to guide the cables and wires that connect the sensors to the control and data processing systems to ensure reliable monitoring and control.
Other moving components
In addition, energy chains are used in packaging machines on various other moving components that require continuous movement or positioning, such as conveyor belts, swivel arms, dosing devices, and others.
Packaging machines of the future – Innovative approaches at the LQ Group
The LQ Group is shaping the future of packaging machines with innovative technologies. Through continuous employee training and the implementation of lean principles, they are constantly optimizing their processes. Experience how the LQ Group is taking efficiency and quality to a new level.
Contact us to learn more about our innovative packaging solutions and shape the future together!