Basics of cable assembly
Cable assembly is an essential process in the electronics and electrical industry. The basics of cable assembly include the manufacture of ready-to-connect cables, cable bundles, and cable harnesses with a wide variety of connectors and terminal parts. In this article, we want to provide an insight into the fundamental aspects of cable assembly.
Some historical milestones in the development of cable assembly
The beginnings of cable assembly can be traced back to the 19th century, when the first telegraph and telephone lines were laid. At that time, cables and wires were laid, cut to length, and connected on site. With the industrial revolution, and especially in the middle of the 20th century, the demand for cables exploded. Mass production and innovations in the fields of mechanical engineering and communication demanded more and more cable connections. This demand also grew steadily in the automotive and electronics industries. In order to keep up with the increasing demand, more and more was invested in automation and manufacturing technology. Cable assembly developed from a manual process into a largely high-tech manufacturing process.
Planning and material selection
The first step in cable assembly is the needs analysis, which determines the specific requirements of the project. In addition to electrical requirements, complexity, environmental conditions, electromagnetic interference (EMI), space constraints, and safety standards must also be taken into account. Based on the needs analysis, the appropriate cables and connectors are selected. The result must be an absolutely reliable, durable, and, last but not least, cost-effective cable connection.
The Future of Cable Assembly
In order to meet the ever-increasing demands for performance, miniaturization, and reliability, cable assembly—as the link between cable and connector manufacturers—must also become increasingly automated and digitized. More efficient manufacturing processes are essential in order to deliver products of consistently high quality at competitive prices.
Expertise in cable assembly - LQ Group
The LQ Group offers first-class expertise in cable assembly for a wide range of industries. From planning to just-in-time delivery, we support our customers with the cable connections they need. Trust the LQ Group for tailor-made solutions and the highest quality. Contact us today to learn more and successfully implement your projects.